Category Archive: Materials

Benefits of Using Paper Packaging

There are numerous benefits associated with using paper packaging as opposed to plastic alternatives. Some of the most notable include the following:

Paper Is More Biodegradable

Paper is far more biodegradable than plastic or foam packaging, and as such, it is much better for the environment. Switching to biodegradable packaging materials like paper will reduce your company’s environmental impact. It will also help you produce less waste and may even decrease your waste disposal costs too.

It’s Easier to Recycle

Like most businesses, your organization very likely engages in at least some level of recycling, so you know just how hard it is to recycle plastics, much less foam packaging waste. On the other hand, paper recycling is a breeze by comparison, given that just about every public and private recycling business collects paper. 

You Can Add Branding to Paper

The problem with plastic and foam packaging is that it is difficult to print or otherwise brand these materials. The end result is boring, bland packaging that does little to strengthen your brand’s image. Conversely, you can print your logo or other marketing materials directly on paper packaging, thereby allowing you to create a more intriguing purchasing and unboxing experience for your customers. 

Using Paper Packaging Will Improve Your Company’s Image

Modern consumers are hyper-aware of issues like climate change and the environmental impact of plastics, so by switching to paper packaging materials, you can demonstrate your company’s commitment to sustainability and make your brand more appealing to today’s consumers. 

Need Custom Paper Packaging? Contact Holland Manufacturing

If you want to transition to paper packaging materials and tape, Holland Manufacturing can help. We produce a variety of paper packaging products, including wrapping papers, barrier papers, poly-coated papers, custom-printed tape, and much more. Contact us today at (800) 345-0492 to obtain a free quote.

7 Ways to Fix Banding Issues

Banding issues can be incredibly frustrating. Whether they won’t adhere to your products or are fastened so tightly that they actually damage your goods, any problem with banding can decrease the productivity and profitability of your business. The good news, though, is that fixing banding issues is usually quite simple. 

If your business has been plagued by banding issues, we recommend that you try the following:

  • Adjust Band Length

If your bands are either too long or too short, they will not adhere to your products properly. Bands that are too short will likely not adhere properly or, worse, crush your products. On the other extreme, using bands that are too long is just plain wasteful.

  • Adjust Band Width

An overly narrow bandwidth can be detrimental to your products as well. Remember, the wider the surface area, the better the pressure of the band is distributed across the product. Using a wider band is especially important when banding together fragile products that could easily be damaged by too much tension. 

  • Switch Adhesives

Most banding solutions use ultrasonic technology to bind the two ends of the band together, though some do use mild adhesives. If your current banding techniques are not working for your product packaging, consider switching to another solution with a better adhesive. 

  • Modify Band Tension

Modifying the tension settings on your banding equipment is a simple-yet-effective way to correct banding issues. If tension is too high, equipment will damage products, break the bands, or both. Conversely, if tension is too low, bands will not be tight enough and will be more prone to slipping off.

  • Transition to a Different Material

Durable plastic bands are a good choice for more rugged products that are not as susceptible to damage. On the other hand, paper bands are probably the better choice for more fragile products. If your current banding material is not working out, replace it with something that is more suitable for your products. 

  • Partner with a Reputable Manufacturer

The most effective way to solve banding issues is to partner with a reputable material manufacturer. Efficient banding starts with quality packaging materials, so if your current provider manufactures bands of inconsistent quality, it may be time to connect with a partner like Holland Manufacturing.

  • Contact Holland Manufacturing

Holland Manufacturing can help you correct banding issues by providing you with high-quality packaging materials. To learn more, request a sample or contact us for a quote by calling (800) 345-0492.

Why Use Talon Tape for Bulky and Heavy Packaging?

When securing bulky and heavy packaging, it’s vital to choose the right tape. While there are many options offering the durability required for use with heavy, bulky packages, Talon Tape is by far the best solution. 

Talon Tape features a three-inch-wide band reinforced with fiberglass to withstand heavy loads. But that’s not what makes it unique. 

Talon Tape’s most notable feature is that it includes PSA strapping with non-adhesive hand grip locations. These areas are positioned in such a way that they provide workers and customers with a natural, ergonomic handle. 

Due to Talon Tape’s fiberglass reinforced design, the material can support objects as heavy as 100 pounds. If desired, you can even use multiple strips of Talon Tape to create additional hand positions.

Benefits of Talon Tape

Gripping awkwardly shaped or bulky boxes pose a challenge for warehouse personnel, retailers, and customers alike. Traditionally, individuals attempting to move a bulky box would have to grip it unnaturally, use auxiliary straps, or bring in a hand truck.

With Talon Tape, the box can easily be grabbed without resorting to any outside equipment or unnecessary tactics. The ergonomically positioned hand grips allow a single person or duo to safely and efficiently lift boxes of virtually any size.

Talon Tape doesn’t just make lifting bulky or heavy packages more convenient. It can also be customized to match your brand logo’s color scheme and other design elements.

Order Your Talon Tape from Holland Manufacturing

Tired of grappling with bulky, heavy, and awkwardly shaped boxes? Give Talon Tape a shot and find out what a difference the right adhesive can make.

Contact Holland Manufacturing at (800) 345-0492 to request a quote or get a free sample and try Talon Tape for yourself.

The Benefits of ZEBRA ZT200 for Barcode Labeling

Barcode labeling is a time-tested method of efficiently organizing and identifying products. Modern barcodes provide a secure, efficient, and accurate means of rapidly identifying goods of all types, including perishable food items, electronics, and other consumer products.

However, you will need to invest in a barcode printer to use this labeling strategy. While there are many such printers on the market, the ZEBRA ZT200 Series is far above one of the best available options. The ZEBRA ZT200 Series provides several distinct advantages over other printers, including:

Small Footprint

The ZEBRA ZT200 has a space-saving design that makes it ideal for use in a wide range of settings. It can easily be installed and operated in facilities where space is at a premium. This form factor allows you to deploy your ZEBRA ZT200 in the optimal location within your facility.

High Volume Output

The basic premise of barcode labeling is to facilitate the efficient identification of products using a secure and accurate marking system. Every ZEBRA ZT200 lives up to that purpose better than any other barcode printer available.

Each ZEBRA ZT200 can produce a huge volume of flawless barcode labels at lightning speeds. This accelerated throughput allows you to incorporate barcode labeling into your inventory tracking processes without sacrificing operational efficiency. 

Low Cost of Ownership

For years, ZEBRA products have been known for their exceptional durability and reliability. The ZEBRA ZT200 continues this tradition with its low-maintenance design, easy media loading mechanism, and simplified serviceability. Cumulatively, these attributes offer a low cost of ownership and minimize downtime.

Setting Up Your Printers

Whether you are preparing to use barcode labeling for the first time or need to upgrade your current barcode printer, the ZEBRA ZT200 is a great solution. If you would like to obtain a quote on ZEBRA ZT200 printers for your business, complete an online quote request or contact Holland Manufacturing directly at (800) 345-0492.

How Custom Printed Tape Can Benefit Your Business

Custom printed tape is a tape that bears your company’s logo and namesake. Investing in a high-quality, water-activated tape that has been customized for your business might seem unnecessary at first. However, this simple and affordable move offers several great benefits for your business. 

Specifically, your business can use custom printed tape for: 

Branding

In the ultra-competitive modern marketplace, your business needs to leverage any advantage it can to differentiate itself from other companies in your vertical. Custom printed tape is a simple yet effective way of doing just that.

Think about it. Do you want to send your products to customers in bland, boring packaging that is sealed with traditional brown tape? Or, do you want to give that box a little flair with a vibrant strip of tape that sports your company logo? 

Seems like an easy call to us. Those few extra dollars that you invest in custom printed tape can help you leave a lasting impression on first-time clients and repeat customers alike.

Traceability

If you operate in a sector that values traceability, the custom-printed tape is a valuable tool. You can not only include your company name and logo on your custom tape, but you can add information like batch identification numbers as well. 

This tactic is especially popular in the food and beverage industry, as these organizations need to be able to track their products. 

Security 

Did you know that custom-printed tape can be used to keep your packages more secure and guard against tampering? 

Unlike standard packaging tape, your custom tape will not be readily available to people outside your fulfillment center. If anyone attempts to tamper with your custom tape, they will not be able to conceal their activities by resealing the package.

Creating a Design for Custom-Printed Tape

Ready to order your shipment of custom printed tape? If so, then call Holland Manufacturing at (800) 345-0492 or check out our printed tape quote tool.

How to Choose the Best Label for Your Packaging

When your package arrives at your customer’s doorstep, it is vital that you leave a great first impression. If they are greeted by a properly packaged item that is stored in a box with a crisp, clean label, you have accomplished your goal. 

However, if the label or packaging did not withstand the journey to its destination very well, the end recipient may form negative perceptions about your company.

With that in mind, it is critical that you choose the best label for your packaging. Doing so will not only help you reinforce your brand image in the minds of your consumers, but it will also decrease the likelihood that your package gets misrouted during transit. 

Without the vital delivery information included on the packaging label, the carrier does not know where to route your items. When selecting labels for your packaging, you should consider factors like:

Environment

If a package will be subjected to harsh environments while in transit, you had better invest in some quality labeling materials. Custom printed labels are typically more durable and can hold up better than generic alternatives. 

Package Shape

Oddly shaped packages might be more difficult to label. However, it is vital that you place the label in a conspicuous location so that shippers and other parties can easily find the information they need to complete the delivery. Once again, custom-printed labels offer the best solution available. 

How the Package Will Be Handled

Is the package being designated as fragile? Will it be transferred multiple times during the delivery process? Is the package quite large and cumbersome?

All of these factors will impact how the package is handled and how much abuse the label will need to endure. 

Picking the Right Products

As you can see, a lot goes into choosing a label. That is why you should partner with an experienced label manufacturer like Holland Manufacturing. If you would like personalized assistance or are ready to learn more about our custom label printing services, call our team directly at (800) 345-0492 or complete a quote request online.

Best Products to Protect High-Traffic Areas During Construction

A construction job site can be a rough place to hang out. There’s dust, grit, and harsh chemicals that can destroy the finished materials, including the floors, in an instant. 

There’s an order of operations for each tradesman that contributes to the finished structure, and it’s not always possible to have the final flooring installed last — after all the carpenters, masons, drywallers, and painters have left. 

That’s why it’s so important to have durable materials to protect your floors while construction is underway. With this in mind, here are a few of the best products to protect high-traffic zones.

Carpet Protection Film

If you think of carpet protection film as a gigantic roll of tape, you’re not far off. This film comes in rolls about three feet wide and is designed to be unrolled over irregular surfaces like carpets. The film clings to what you roll it out onto. 

Impervious to paint spills and dust, carpet protection film allows you to protect high traffic areas from the boots of your workmen and all that they track in.

Serious Floor Protection

Floor protection board is designed for hard surfaces like hardwood and tile. There’s no better or more cost-effective way to protect these expensive materials (and the workmanship with which they were built). 

If you want something a little less heavy-duty, consider a Kraft paper-based protection solution. 

Another option is Blue Shield XLT. Blue Shield XLT is a durable fabric that is coated on its backside with a proprietary polymer that’s both skid- and impact-resistant. This waterproof, tough fabric is easily cut, recycled, and reused. 

The Best Protection from Construction Activities

Like the best painters would say, it’s better to put the dropcloth down before you spill. It saves a lot of headaches, plenty of time, and even material costs. 

Ready to learn more about the best ways to protect the fruits of your labor? Call Holland Manufacturing at 800-345-0492 to see what we’re able to do for your construction job site today.

Materials Contractors Want to Have on Hand

General contractors will need a broad array of tools and equipment, as well as a diverse skill set. Additionally, contractors should have some key materials on hand at all times so that they can effectively serve their customers.

While the exact list of materials that each contractor needs will vary, it is typically a good idea for them to keep the following items in stock:

Surface Protectors

Surface protectors are a must-have material for most contractors. These surface protectors prevent a client’s flooring from being damaged while the contractor works in the home or commercial building. Modern surface protectors are available in a variety of different thicknesses and materials, depending on the needs of the contractor.

Underlayment

When installing tile, wood, or laminate flooring, contractors must place a moisture-controlling barrier between the unfinished surface and the product. 

Quality underlayment materials not only limit moisture penetration but also offer noise suppression benefits as well. In addition, underlay can maximize the lifespan of flooring installation.  

Carpet Film

Carpet film contains a mild adhesive that offers improved protection and stability when used in carpeted areas. This clear film can prevent the carpet from being damaged by debris, dirt, dust, or paint on a job site.

The materials listed above are just a few examples of products that you may need as a contractor. If you are looking for a reliable materials provider, Holland Manufacturing can help. You can request a quote online or call our team directly at (800) 345-0492. 

Top Reasons to Make the Switch to Water-Activated Tape

When it comes to sealing boxes for shipping, the water-activated tape is by far the best closure option on the market. This affordable and reliable carton closure solution provides shippers with a pilfer-proof seal. It is suitable for use with a wide range of products, including paper, electronics, medical goods, food and beverage products, and more.

You should make the switch to water-activated tape because it:

Works Well with Porous Surfaces

Water-activated tape is ideal for use with porous surfaces such as traditional cardboard boxes. It also performs well with corrugated cartons, recycled cardboard, and other common shipping mediums.

When the moistened tape is placed against the porous surface of these boxes, it forms a secure bond that you can count on.

Creates a Tamper-Evident Seal

Package tampering is a major concern for shippers, distributors, and consumers. Water-activated tape is a great way of giving your consumers peace of mind, as it creates a tamper-evident seal. If a bad actor or unscrupulous character attempts to rip off the water-activated tape before the product is delivered, the tape will tear into the cardboard displaying tampering has occurred.

Can Be Manipulated by Hand

Water-activated tape can easily be manipulated by hand. This malleability allows packers to quickly and efficiently use it to seal boxes prior to shipping. The tape is best dispensed from custom-designed dispensers that activate the tape and cut to the desired length.  These dispensers are tabletop, easy to use, and economical to purchase.

Reduces Waste

Water-activated tape rolls are coreless. This feature means that they create less waste than other types of tape. Waste is also reduced by only needing one strip of tape to securely seal the box.  We have all seen a box sealed with countless strips of plastic pressure-sensitive tape.  Using water-activated tape saves you material and the time to apply it.

If you are ready to make the switch to water-activated tape, Holland Manufacturing can help. You can contact us at (800) 345-0492 or request a free quote online.

Everything You Need to Know about Water Activated Tape

What Is Water Activated Tape?

Water Activated Tape (WAT) is a paper-based tape with an adhesive that is dry to the touch until activated by water.  Water turns the dried adhesive into a tacky, fluidic adhesive that is designed to adhere to corrugated boxes.  Unlike some other tapes in the packaging market, water activated tape has a singular focus – secure closure of corrugated boxes.

Water Activated Tape is available in reinforced and non-reinforced varieties.  The reinforced product is strengthened by reinforcement fibers traditionally made of fiberglass or polyester.  The addition of reinforcement enhances the durability of the tape closure and is ideal for boxes bound for parcel shipping. The reinforcement is sandwiched between two sheets of kraft paper along with a laminate adhesive, thus fully encapsulating the reinforcing filament.

Non-reinforced water activated tape does not have any reinforcement fibers and therefore does not have the same level of durability as reinforced tape.  However, non-reinforced tape has some advantages including cost and environmental benefits.  The most common applications for non-reinforced tape are lightweight boxes and packages that are unitized on pallets, not bound for individual parcel shipping.

What separates Water Activated Tape from other packaging tapes, both the non-reinforced and reinforced grades, is the adhesive migrates into the fibers of the corrugated box.  Once the adhesive dries – within 5-7 seconds – the adhesive has fused the tape and box together.  The only way to remove the tape is to destroy the seal; leaving behind a tamper evident footprint that the box has been intentionally opened.

Water Activated Tape is sold in roll form.  There are several roll sizes that are popular with the most popular domestic US size being 72mm (2.83 IN) wide, 137m (450 FT) long.  The rolls are packaged in corrugated boxes and for the 72mm x 137m roll size there are 10 rolls per box.  Higher volume users often elect to purchase tape in longer length rolls to reduce the number of roll changes, increasing packaging station productivity.  500 FT, 600 FT, and even 1000 FT rolls are all common roll lengths in the water activated tape market.

 

Why is water activated tape used? Who uses it?

There are many reasons why water activated tape has seen a resurgence in popularity.  The driving force of the popularity is the growing demand for parcel shipping.  The eCommerce revolution has made it easier for customers to order the goods they desire and receive the items directly to their front door.  For the vendors, the eCommerce model has allowed for a cost-effective sales model without the expenses of store fronts and other associated overhead costs.

Water activated tape is ideal for eCommerce shippers.  Here are the reasons why:

  1. Security – no shipper wants their package to be tampered with. Today, shippers are sending all types of items including foods, pharmaceuticals, valuable electronics, and many other sensitive items.  The tamper evident closure of water activated tape assures the box stays closed until intentionally opened.  Security of closure is the #1 reason why water activated tape is used today for eCommerce packages.
  2. Branding – The appearance of your eCommerce packaging is statement about your brand.  Do you value your customer’s experience when they receive your package?  The majority of eCommerce shippers are turning to branded water activated tape to seal packages.  The paper based, water activated tape prints well and is easy to apply to the box without folding or creasing the tape – a major problem for plastic pressure sensitive tape.
  3. Environmental – there is a growing war against plastic packaging. Paper based packaging is trending due to its recyclability and sustainability given current forestry regulation and recycling practices within the paper making industry.  Corrugated boxes, paper void fill, and water activated tape create a secure, protective, and an environmental responsible package.  Consumers are pushing vendors to be environmentally conscious. We received a lot of questions from customers about the environmental factors and recyclability of water activated tape.  Here is how we answer this question:

Reinforced Water Activated Tape is an environmentally friendly product, especially when compared to plastic pressure sensitive tape.  The majority of the product’s construction is made from renewable resources. Reinforced tape, by itself, is not recyclable.  Non-Reinforced water activated tape is curbside recyclable.

Reinforced water activated tape is made of 4 basic components.

  1. Paper – this material is bio-degradable, recyclable, and repulpable.
  2. Corn Starch Based Adhesive – like paper, this material is bio-degradable, recyclable, and repulpable.
  3. Laminate Adhesive – This joins the papers together – this is a petro-chemical material. This does not help the environmental claims of the product.
  4. Fiberglass – This is not Recyclable, Repulpable or Biodegradable material.

 

In the application of the tape to a box, the tape is a small percentage of the overall weight of the box.  The curbside recyclable standards that we are aware of call for 80% of the overall mass must be recoverable in the recycling process in order to be considered recyclable.  The laminate and fiberglass are a very small percentage of the overall weight of the overall box – probably 1% or less of the weight.  Therefore, in its application, it is possible reinforced water activated tape can be considered recyclable.

A roll of tape on its own would not pass this standard as the weight of the laminate and fiberglass would exceed 20% of the overall mass of the tape roll.  However, rolls of tape are not showing up in the recycling stream normally.  The tape is intended to be adhered to a corrugated carton and in that application, curbside recyclability standards should be met.

Holland Manufacturing does not have current 3rd party testing to verify this hypothesis as most testing services will only test the product itself.  Holland is currently engaged in development work to see how best to further reduce environmental impact of reinforced WAT.

Non-reinforced water activated tape is recyclable, repulpable, and bio-degradable.  One could argue that non-reinforced WAT is the most environmentally friendly carton closure product.

The paper used in Holland’s WAT products is 100% virgin fiber based for strength and performance reasons.  All sources of kraft paper used by Holland are in compliance with SFI (Sustainable Forestry Initiative) Standards.

 

  1. Ease of Application – Ecommerce shippers are under pressure to deliver products quickly and maximize the output of their labor force. Packing and carton closure needs to be efficient.  Water Activated Tape, when dispensed from a quality water activated tape dispenser, is presented to the packer at the correct length and is ready to be applied to the box.  This presentation of a finite length of tape is much different than using a pressure sensitive tape gun to apply carton closure.  Closing with a pressure sensitive tape gun depends on the skill, speed, and endurance of the packer, these variables, while still important, vary less with water activated tape.  This consistency is a key advantage of water activated tape carton closure.

Adding Your Branding

As mentioned previously, the opportunity to brand water activated tape provides packagers with a cost-effective method to engage customers.  An undeniable factor is that when a customer opens a package sealed with water activated tape, they are forced to look at the tape.  Custom printed water activated tape provides an opportunity to share a message, promotion, new product detail, cross-selling offer, and countless other options to make an impression on a customer you are already selling to.

At Holland Manufacturing, we custom print water activated tape with all types of designs and objectives for our customers.  Over the years, we have seen what works and what looks makes the biggest impact. In short, we recommend simpler designs to make the best statement for a brand.  There are many options and design choices.  To help customers, we have outlined the following design guide to provide ideas and concepts for your printed tape design.

Step 1:  Understand Your Canvas

In flexographic printing, photopolymer plates are used to imprint the images on the substrate (WAT).   The plates are fixed size making the width and length of the plate important and set the first characteristic of your design.  We can this width and length dimension the size of your canvas.

Water Activated Tape

The WIDTH of your print area coincides with the WIDTH of the tape.  The most common WIDTHS for Water Activated Tape are 2.83 Inch (72mm) and 3 Inch (76mm).

The LENGTH of the print area is called the REPEAT SIZE.  The REPEAT is defined as the distance from any reference point in the art to the next time that same reference point is printed.


Width Measurements

Step #2: Select a Tape Stock

Choice #1: Natural or White  


Water Activate Tape Model

Most packagers will match the tape substrate color to the color of the corrugated box for a more uniform appearance.  However, the recent trend in reverse flood coating and the desire for color contrast has led to the increasing popularity of white tape stocks for printed applications.

Natural tape stocks are typically stronger than white tape stocks as the bleaching process can weaken the paper.  Natural tape stocks are also less expensive

Choice #2: Reinforced or Non-Reinforced

Is your package going to be handled by a parcel shipping service?

If yes, Holland recommends a reinforced tape stock.  Several grades are available to match your maximum package weight to the correct tape strength for secure closure.

Non-Reinforced tape is typically used for lightweight boxes or packages that are not bound for parcel service shipping.

 

PURE WHITE REINFORCED TAPE

 

Need White? Demand PURE WHITE

Holland has developed Pure White grades of reinforced tape for unsurpassed optical brightness, color accuracy, and contrast for your print design.

Available in two strengths – H-30 and H-70 – Holland’s Pure White grades make a dramatic statement on any package.

Step 3:  Select a Print Style

Selecting a print style is a needed step for any printed tape design.  In recent years, a popular trend in printed water activated tape are designs with a high level of ink coverage.  The trend has established printed tape as a highly recognizable and prominent feature of a package.

Despite the popularity of flood coated tape designs, there are several design strategies to match your brand message from dramatic to understated.

Seasonal, Promotional, Short Term Campaigns

Another trend in printed water activated tape is promotional or seasonal designs.  Alert your customers to a special incentive, a product release, or simply brand the tape to the present time of year.  Beyond branding, the printed tape can deliver a clear message to your customers they cannot ignore.

Logo Printing

Timeless design where the logo is printed and repeated consistently.

Advantages: Understated Look, Sophisticated, Easy to Read, Natural Look

Flood Coat Printing

Heavy Ink coverage for the most dramatic tape design. 

Advantages:  Eye Catching, highly visible from a distance, brand impact

Pro Tip:  By printing a lighter background color and a darker accent color, you can avoid the cost of an engraved cylinder and still achieve the dramatic presentation of full coverage printing.

Random/Pattern Printing

Series of shapes, images, or logos in a full coverage layout.

Advantages:  Unique, recognizable, can be understated or dramatic, cost savings compared to a flood coat print.

Process Printing

Printing complex images for a true visualization of a product or service.

Advantages:  Eye-catching, detailed visuals for maximum customer experience

Facts about Process Printed Water Activated Tape

  • The complex images seen above are created from dot pattern layering of ink.
  • Most colors can be created with 4 color processes – meaning there are 4 printing plates printing Cyan, Magenta, Yellow and Black inks.
  • The printing plates for process printing are more expensive than standard plates for logo printing.
  • Holland typically produced process printed tape in our Williamston, SC location.

Step 4:  Vectored Artwork

Design your artwork in a vectored art file types such as .ai, .pdf (hi-res), .cdr, .svg or .eps.  A vectored art file allows the art to be scaled without a loss of resolution.  By providing these file types, it will save time and money.

Step 5:  Ink Color Selection

The proper ink color is critical for brand consistency. Holland offers a set of standard ink colors.  See our standard ink color chart below:

For customers that require a specific ink color, Holland uses the Pantone color system to identify custom ink colors.  As part of the Holland Proof Approval process, Holland will send an ink swatch sample of the ink printed on the tape of your choice.  Ink colors often look different when printed on kraft substates.

Pro Tip:  Water Activated Tape is classified as an “Uncoated” base stock.  When looking for Pantone Colors, select a color (s) with a “U” suffix for “UNCOATED” base stock.

Pro Tip:  If you have selected a Kraft Colored Tape when selecting an ink color opt for 1 shade lighter than you expect.  The kraft background will “darken” the appearance of the ink color.

More About Ink

  • Holland only uses the highest quality, water-based inks – good for the environment & our operations.
  • Top Coat Varnish – for heavy ink coverage designs, Holland recommends a clear coat varnish over the top of the print. This mitigates ink transfer and gives the tape a slight increase in gloss.
  • Natural Kraft Paper – There is variation in the shade of natural kraft paper. Our mill partners are highly consistent; however, Holland recommends our white tape stocks for customers with the highest sensitivities for ink color accuracy.

Step 6: Submitting Your Request Online

Holland has created an easy to navigate web tool for obtaining a quotation for printed water activated tape.  Follow the steps to receive a recommended tape grade for your application, set your printing requirements, uploading art files and provide your contact information.  You will receive a quote within 24 hours.

https://www.hollandmfg.com/custom-printed-water-activated-tape/

How to apply the product?

There are several ways to properly activate and use water activated tape.  The equipment and sophistication of the method varies depending on the user’s operational set up and budget.  We will start with the simplest method and progress to the most automated solution.

For new users of water activated tape that are not sealing a large number of boxes in a day, we often see the use of a sponge to wet the tape and scissors to cut the tape to length.  This is definitely not the most efficient way to use the product; however, with proper activation of the tape, the user can seal a box with the same level of security as more automated methods of dispensing and applying water activated tape.

Some keys to success with the sponge and scissor method are:

  1. Cut the tape to length before applying the water.
  2. The length of the tape should be approximately 6 Inches longer than the major panel length of the box. This will allow 3” to extend down the side of the box – needed for a secure closer.
  3. Water temperature matters – use warm, not hot water – 110°F is the ideal temperature.
  4. Wet the sponge and make sure that it is fully saturated – the sponge should not be dripping as you apply the sponge to the tape.
  5. Apply the sponge to the adhesive side of the pre-cut length of water activated tape. Use light pressure and move across the tape adhesive surface in one fluid motion at a moderate speed.
  6. Avoid more than one swipe across the adhesive surface. The repeated wiping of the sponge against the tape adhesive surface will remove adhesive from the tape and reduce performance.
  7. Apply the tape to the major panel flap of the box within a few seconds of the activation of the adhesive. Close the box and wipe the tape down with firm pressure to help drive with water activated adhesive into the corrugated box. The video below will show you the proper application of the tape.

Advantages of the Sponge and Scissor Method

  • Low Cost
  • Good for low volume users
  • Easy to move equipment to seal in different locations

Disadvantages of the Sponge and Scissor Method

  • Tape performance will be more variable if too much adhesive is wiped off the tape.
  • Slow and time consuming – only good for low volume applications.

Tape Dispensing Machines

Utilizing a tape dispenser that properly activates the adhesive with water and cuts the tape to the desired length is the most common method of applying water activated tape.

There are two basic types of water activated tape dispensers – manual and electronic machines.

The manual machine has a pull handle which the user manually pulls to dispense the tape.  The machine translates the lever pull into driving a feed wheel inside the tape machine, driving the tape across a brush system which wicks water from a reservoir system.  The mechanism is tied to a cutting assembly which cuts the tape to the desired length.  The machine is easy to use, portable, and cost effective.  We recommend manual machines to users that do not have access to electric or wish to have the machine portable.

The electric tape machine is similar to the manual machine with the same basic action; however, all actions are driven by a push button system.  The user presses the bottom on the keypad corresponding to the desired length of tape (inches).  The tape is quickly dispensed and cut to length.  The electric tape dispenser is the workhorse of the eCommerce industry used by the companies big and small to securely close eCommerce boxes.

The electric machine has some significant advantages over the manual tape machine.  First, the process is more consistent.  The tape is dispensed at a set speed, unaffected by the user’s action (speed of dispensing).  Next, electric tape dispensers typically have a brush heater which heats the water interface.  Warm water helps to activate the tape and enhances adhesion to the corrugated box.  Finally and most importantly for high volume eCommerce packagers, the speed and reduction in packager fatigue make the electric machine the clear choice for volume shippers.

Automated Case Sealing

While tape dispensing machines are the dominate method for using water activated tape, there are applications that demand more automation.  For these applications there are automated case sealers that close boxes with water activated tape.

Automated case sealers can help operations that have high volumes and wish to automate the sealing of the boxes.  At Holland Mfg, we utilize case sealing equipment to close the high volume of water activated tape cartons we produce.  For our application, the case sealer is well suited as we are sealing similar size boxes that are heavy and most are filled with automated case packers.  Our operations are not pick and pack which is the most common use of water activated tape.

Here is a short video case sealer operation:

There are some disadvantages to automated case sealers.  First, they are expensive.  Next, they have many moving parts that can become a maintenance challenge if neglected. Finally, there are several machines on the market, not all of them reliably perform.  Holland uses and recommends the Schneider Packaging case sealer as a highly robust, reliable, and well-built unit.

Keys to Success in using Water Activated Tape

Water Activated Tape is a unique packaging product as the user completes making the adhesive in the field by activated the adhesive with water.  This fact introduces an added variable which requires recognition and attention by the user.

It sounds trivial, but water activated tape requires water to work correctly.  Over the years, our technical team has troubleshot several user issues where not enough water or no water remained in the tape machine reservoir.  The first key to success with water activated tape – make sure you have enough water.

Next, water activated tape is activated best with water that is warm, not hot, not cold.  We recommend a water temperature of 110°F for optimal adhesive activation.  This point accentuates the advantages of the electric tape dispenser.  These machines have a brush heater that warms the activating water, this improves the adhesive tack time.  By using a manual tape dispenser without a brush heater, the water in your machine will equalize with the ambient room temperature.  The adhesive will still activate and achieve a secure bond to your corrugated box; however, the tack time will be slightly longer.  Users will see the tape slide on the box slightly longer before the adhesive sets.  This could be an advantage for some applications where a longer open time (time before the tape adhesive sets) provides the user a chance to straighten the tape on the corrugated box.  Imagine a long strip of tape intended to seal a long box; the added open time gives the user more time to reposition before the tape adhesive sets.

Properly maintaining your tape machine (manual, electric or a case sealer) is imperative to your success with water activated tape.  Most machines have brushes that apply the water to the tape.  The brushes need to be clean to properly apply the water to the adhesive.  Over time adhesive will build up in the brushes and that adhesive residue can restrict the water from activating the tape.  The brushes need to be removed and cleaned.  Soaking the brushes in hot soapy water and then thoroughly rinsing the brushes is the best method to clean the brushes.  If the build up is excessive, consider changing the brushes.  Additionally, brushes will wear and should be replaced; frequency will depend on usage.

Success is also dependent on the selection of the correct water activated tape product.  As previously described, there are both reinforced and non-reinforced tape grades.  The majority of applications are better serviced with reinforced tape, but advantages for non-reinforced tape do exist including environmental and cost.  Regardless of tape style, there are various grades available within each classification.  It is recommended to select a grade of tape that can securely close the heaviest box that will be shipped. All grades the Holland produces have a recommended box weight limit.  In today’s shipping environment, packages take abuse.  The cost differences between reinforced water activated tape grades is not overwhelming so a conservative approach with slightly more robust tape is recommended.

For more information about application success, please check out the following video.

Current Trends in the Carton Closure Market

Water Activated Tape has seen a renewed level of interest by the packaging market due to ecommerce.  The product is not new.  Water Activated Tape has been used for more than 70 years.  During the 1980’s and 1990’s the product fell victim to the rise in popularity of plastic pressure sensitive tape.  The cost difference and ease of hand application of pressure sensitive tape made the product compelling for many users at the time.

Today, however, for ecommerce packaging, water activated tape is a clear choice.  Excelling in pick and pack situations which the same worker is filling and closing the box, water activated tape is the best option – at least according to the top e-commerce companies in the world – Amazon, Walmart, Mercado Libre, Target, and others.

As previously mentioned, branding has become very important to eCommerce shippers.  As retailers transition from a traditional in-store experience for customers to goods arriving in a corrugated box, packaging must be memorable, engaging and represent the brand.  Printed water activated tape is therefore quickly gaining market share from the non-printed water activated tape product.   A current trend with printed tape is the preference for nearly full ink coverage.  This style of printing is highly recognizable, often colorful and contrasting tape helps to highlight the brand among a sea of eCommerce packages.

Related to the rise in printed tape has been the noticeable interest in white reinforced tape.  With the importance of branding and integrity of color accuracy for a brand as well as visual impact, white reinforced tape provides an ideal substrate.  Holland has developed a True White reinforced tape to meet the needs of the market.  The market response has been excellent for this product and should be considered by any brand attempting to maximize visual contrast and impact of their printed tape.

Another trend seen in the water activated tape market is the user preference for a longer length roll.  Traditionally, 375 LF and 450 LF rolls have been the predominant roll lengths in the market.  Today, users are under more pressure to increase efficiency and reduce downtime.  An easy and effective way to do this is to increase the roll length to reduce roll changes.  500 LF, 600 LF, and 1000 LF roll lengths are become increasingly popular.

Likely the most prevalent trend in the overall packaging market is the effort to reduce the use of plastic.  Water activated tape is obviously a great closure method in the war against plastic packaging.  This trend is having ripple effects across the industry.  Long term, this trend will push more paper-based material into the packaging market which will stress paper supplies.  Paper mills are large facilities requiring time and tremendous capital to start. A likely trend is the steady increases in costs of paper-based packaging materials as demand outpaces the development of additional paper making capacity.  The trend could impact corrugated boxes, paper void fill, paper-based mailers and water activated tape.  Hopefully costs will be contained, and the users recognize the value of paper based materials.

Similar in scale to the war on plastic is the drastic labor shortages existing within the US packaging market.  Automation will become increasingly important and relied upon in the next decade.  This factor is a challenge for water activated tape as the product is most effectively used in pick and pack operations and is handed applied.  The continued development of automated case sealers applying water activated tape will be important to the product’s continued success as a carton closure method.  Solutions do exist; however, increasing reliability and controlling upfront equipment costs will be important factors for equipment manufacturers.

Summary

Our hope is that this information is helpful in educating users about water activated tape.  As a manufacturer of water activated tape for more than 60 years, Holland is fully committed to help customers of all types and size have success with the product.  For more information about water activated tape, please visit our website www.hollandmfg.com.  For assistance or questions, please email sales@hollandmfg.com or give us a call at 1-800-345-0492.